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Capabilities, Equipment & Specifications

CNC Machining

  • Fadal VMC 4020 – Maximum Capacity: 20 x 40 x 16 inches
  • Fadal VMC 2216FX – Maximum Capacity: 16 x 20 x 16 inches
  • Matsuura RAI – Maximum Capacity: 16 x 24 x 16 inches
  • HAAS VF-6SS Super-Speed vertical machining center. Table size 64 x 32 x 30 inches, 12,000 RPM Midaco automatic pallet changer.

Cutting

  • Amada LC 1212 Laser – Maximum Capacity: 4 feet x 8 feet x ½ inch
  • Prima Industries Syncrono Laser  w/ Auto Loader- Maximum Capacity: 5 feet x 10 feet x 1 inch
  • Prima Syncrono Laser Shears – Maximum Capacity: ¼ inch
  • Strippet Notcher 30-15 inch

Forming

  • 4 – Amada Press Brakes – Maximum Capacity: 80 tons x 8 feet
  • Amada Press Brake – Maximum Capacity: 50 tons x 8 feet
  • Cincinnati Press Brake – Maximum Capacity: 90 tons x 10 feet
  • Di-Acro Press Brake – Maximum Capacity: 100 tons x 8 feet
  • Prima Finn Power hydraulic press brake P-1640S with Kuka 6 axis robot – Maximum Capacity: 180 tons x 12 feet.

Punching

  • Amada Pega 345 CNC Punch – Maximum Capacity: ¼ inch
  • Amada Pega 357 CNC Punch – Maximum Capacity: ¼ inch

Welding

  • 2 – Sciaky 150 KVA Spot Welders
  • 4 – Welding Stations (MIG, TIG, Spot Welding)
  • 1 – Fronius MIG welder with motoman 7 axis robot
  • 1 – Miller Dynasty 700 TIG welder

Raw Finishing

  • 2 – Adler Stroke Belt Sanders— Maximum Capacity: 32 x 118 inches
  • Timesaver – Maximum Capacity: 36 inches

Finishing

  • Automated 7 Stage Paint & Powder Coat System
  • 4-Spray Booths – Maximum Capacity: 10 x 7 x 17 feet
  • Batch Oven – Size: 6 x 6 x 10 feet

Quality Control and Certifications

  • ISO 9001:2000 Registered
  • Fabrivision Part CMM-Inspection
  • AWS Certified Welders
  • Perform Finite Element Analysis

Finishing Processes

In-House:

  • Painting
  • Powder Coating
  • CARC Coating

Locally Out-Sourced:

  • Caustic Etching
  • Gold Plating
  • Passivation
  • Zinc Plating with Ultraseal
  • Anodizing (Clear, Black, Blue, Red, Gold)
  • Hardcoating (Clear or Black)
  • Bright Dip on Copper and Brass
  • Iridite (Clear, Yellow)
  • Nickel Plating, Electroless, Commercial .0002 – .0003 inches
  • Nickel Plating, Electroless, .0005 inches min
  • Nickel Plating, Electroless, .001 inches min
  • Tin Plating
  • Zinc Plating (Clear, Yellow, Black)
  • Many More Available

Software Used

  • AutoCAD
  • SolidWorks

Acceptable File Formats

  • .PDF
  • .IGES
  • .DXF
  • .STEP
  • .PRO/E
  • .DWG
  • .SLDPRT

Features

  • Advanced Parametric Solid Modeling
  • Electrical and Mechanical Design Capability
  • Part designing with Solid works, AutoCAD
  • PLC Programming
  • Reverse Engineering
  • Design, manufacture, and assemble components
  • Handle large to small run production of parts for electrical, electronic, and mechanical assemblies
  • Install and integrate components purchased from vendors
  • Assistance throughout project from inception until final completion
  • Single part prototyping to construction machine assembly prototyping

Industries Served

  • Defense/Military
  • Medical Equipment
  • Avionics
  • Electronics
  • Audio and Video Equipment
  • Construction Equipment
  • Security

Applications

  • Biometric Scanner Cabinets
  • Electronic Equipment
  • Medical Equipment
  • Missile Transportation Containers
  • Cabinets & Chassis
  • Electronics Enclosures

Materials

  • Aluminum
  • Cold Rolled Steel
  • Hot Rolled Steel
  • Stainless Steel
  • Brass
  • Bronze